The honest answer to “how many documents are lost at handover?”
· Erman Demirel · 1 min read
This question is asked often, and it is where the most numbers get invented.
What we could find: a 2002 NIST estimate for the US capital facilities sector of USD 15.8 billion a year from inadequate data interoperability. Its scope is design, construction and operation, not plant handover, and the figure is old. An estimate attributed to FIATECH: owners spend 2-4% of project cost correcting and entering O&M information, while traditional EPC handover gets less than 0.3%. The "USD 8-16 million on a USD 400 million project" figure is an example multiplication, not an audited average.
What we could not find: what percentage of documents is lost when handing over from EPC to owner, or the average delay in days. It does not exist as a measured rate.
What remains as concrete evidence: the data defects themselves. In a CFIHOS application with Petrobras data, not all mandatory attributes could be mapped: some fields did not exist, some were empty, the plant hierarchy differed. This gives no prevalence rate, but it shows where the problem appears.
What can be done: at the handover gate, count "required ↔ accepted" (tags, attributes, documents), the number left after first-pass validation, open redlines, and the hours the owner spends re-entering. These are a much better measure than a lost-document percentage.
Sources: Gallaher (NIST) 2002; MIMOSA/OpenO&M handbook; CFIHOS application paper (2025); NIST/FIATECH handover guide.
Related articles
Do you know your weld repair rate?
The industry survey says 1-3%. Most teams do not know what a repair costs them. The figures, their limits, and how to find your own number.
Sep 30, 2026 · 2 min read
In material traceability, the error is usually at the installation, not the certificate
The “wrong material rate” does not reduce to one number. The figures found measure different things; the pattern in documented incidents is common.
Sep 30, 2026 · 1 min read
A test package “coming back” is not the same as a hydrotest “failing”
A package returned before water and a leak under pressure have different causes, costs and denominators. What we found and what to measure.
Sep 30, 2026 · 1 min read